Consumer electronics is very popular in our daily life. It consists of many different plastic parts, pcb boards, wires, battery and some metal parts. To produce the plastic components of consumer electronics, we need manufacture the plastic injection molds first.
Consumer electronic molds require high accuracy, good assembly effects and high grade appearance. Mold design is the first step and basic factor to manufacture high quality injection mold. State of art mold processing equipment is essential. Green Vitality Industry have 25sets all kinds of advanced mold processing equipment, which ensures our injection mold high precision and fast delivery.
For consumer electronics mold, precision is an important thing for mold supplier and the customer. How to secure the precision of consumer electronics molds? We can start from the following points.
The processing equipment must be advanced and updated constantly. Advanced equipment is the fundation to build a high precision mold. So for a modern manufacturing company, they must invest state of art high technological equipments. Green Vitality insists science and technology as the first productivity, bring in sophisticated equipment to meet the high quality requirements of the market and customers.
The level of mold processing technicians must be high. They must be experienced, professional and skillful. Green Vitality recruits highly skilled and responsible technicians, give them regular training to improve their professional skills and level. Sometimes we convence meetings to listen their opinions and discuss the best way to process the molds, this decreases mistakes greatly and save much time and energy on correction.
The actual surface size, shape, position of a part after injection molding to which three kinds of geometric parameters must accord with the ideal geometric parameters required by the drawing. The machining accuracy is measured by tolerance grade. The smaller the grade value, the higher the accuracy. The machining tolerance is marked by numerical value, the greater the numerical value, the greater the tolerance. A high precision mold will create a small tolerance injection parts. So we need well control the tolerance to get high accurate injection molding parts.
Different raw materials have corresponding temperature requirements, if the fluidity of raw material is poor, then the temperature should be raised, to control the flow value in the best range. If the material fluidity is high, then we need decrease the temperature to control the flow in best range.
Different plastic parts are different shape, size and thickness, so the cooling system has different requiremennts. Mold temperature controls the cooling time of the injection parts to a great extent. So when mold temperature changes the shrinkage will have big difference . When mold temperature remains stable the injection plastic parts will be more accurate, without deformation,low gloss, cooling mark and other defects.
Pressure is another important factor when we make plastic molding parts. We need adjust suitable injection pressure, back pressure, holding pressure, so that the injection parts will have appropraite pressure to inject, forming and cooling, also avoid defected parts such as deform, short shot etc.
We have ISO9001:2015. And we are planing to apply for ISO9001:14000.
We make different consumer electronics molds, such as all kinds of electronic enclosure and components mold, electronic device mold, electronic dashboard cover mold, gamepad mold, computer spare parts mold, computer keyboard mold, mouse mold, LCD frame mold, air purifier mold, smart home appliance molds, sport watch mold, bluetooth earphone mold, power bank mold etc.
Lead-times vary on capacity and order quantity. Green Vitality purposely has several machines in each size category. From our machines 90T to our 450T presses, we have totally 23sets injection machines to complete your orders. And we have 2 shifts with 24hours continuous injection service.This is a gurantee for our fast delivery.